In Nickel Alloy, Nickel thermal spray wire uses a nickel base component among chromium and molybdenum. The corrosion properties are extraordinary much of the time and they can be sprinkled onto most components including treated steel or steel. It would be for use in paper Millhouse Digesters, shaft substitutions that require corrosion security just as wear qualities, the conventional coating component for all series spotless parts.
Nickel Wire has been taken on in alloys that start later the ascent of progression. Synthetic division of antiques has affirmed that weapons, instruments, and coins remember nickel for fluctuating sums. Portable abrasive blasting is further a new step in the field of shot blasting.
Nickel in nonexclusive structure or alloyed by different components and materials has made significant cooperation to our cutting edge society and consents to keep on giving materials to a considerably more imperious future.
Nickel is a diverse component and will be alloyed by most metals. Complete strong solvency exists among nickel and copper. Expansive solvency fluctuates among iron, chromium, and nickel to make potential many alloy compounds.
Our wire is individual clinging to materials with moderate hardness, where a surface planning profile can be accomplished. For sprinkling onto hard components where a surface profile can’t be accomplished, a bond layer of nickel alloy is suggested. Plastic media is also a new step suggested as per availability as well as economic status.
Coating density is reliant upon certain elements; one is the substrate hardness and solidarity to get a component surface arrangement. Broad coating thickness can be carried out with the appropriate technique for certain reasons.
Contents
Specifications Nickel Alloy Wire
Material | Nimonic |
Grade | Alloy 80A |
Diameter | 140 mm |
Surface Finishing | Smooth |
Usage/Application | Construction |
Length | 100 meter |
Minimum Order Quantity | 50 Kg |
Chemical Composition
Element | Content (%) |
Chromium, Cr | 18-21 |
Iron, Fe | 3 |
Titanium, Ti | 1.8-2.7 |
Aluminum, Al | 1-1.8 |
Silicon, Si | 1 |
Manganese, Mn | 1 |
Copper, Cu | 0.2 |
Cobalt, Co | 0.2 |
Carbon, C | 0.1 |
Phosphorus, P | 0.045 |
Boron, B | 0.008 |
Nickel, Ni | Balance |
Physical Properties
Properties | Metric | Imperial |
Density | 8.19 g/cm3 | 0.296 lb/in3 |
Melting point | 1320-1365°C | 2410-2489°F |
Mechanical Properties
Properties | Metric | Imperial |
Tensile strength (Precipitation hardened) | 1250 MPa | 181000 psi |
Yield strength (Precipitation hardened) | 780 MPa | 113000 psi |
Elongation at break (Precipitation hardened) | 30% | 30% |
Thermal Properties
Properties | Metric | Imperial |
Thermal expansion coefficient (@20-100°C/68-212°F) | 12.7 µm/m°C | 7.06 µin/in°F |
Thermal conductivity | 11.2 W/mK | 77.7 BTU.in/hrft².°F |
Major Types of Nickel Alloys
Most metals, including copper, chromium, iron, and molybdenum, will easily alloy with nickel. The addition of nickel to other metals changes the properties of the alloy, which can be utilized to achieve desirable features like greater corrosion or oxidation resistance, increased high-temperature performance, or reduced coefficients of thermal expansion, for example.
The sections below present information about each of these types of nickel alloys.
Nickel-Iron Alloys
Nickel-iron alloys are used in applications where a low rate of thermal expansion is desirable. Nickel-iron alloys are helpful in applications such as precise measurement equipment and thermostat rods because of their great dimensional stability. Other nickel-iron alloys with higher nickel contents are utilized in applications requiring soft magnetic characteristics, such as transformers, inductors, and memory storage devices.
Nickel-Copper Alloys
Because nickel-copper alloys are resistant to corrosion by saltwater or seawater, they are used in marine applications. Marine piping systems, pump shafts, and seawater valves are all possible applications. This alloy has a minimum nickel content of 63 percent and a copper content of 28-34 percent.
Nickel-Molybdenum Alloys
Strong acids and other reducers, such as hydrochloric acid, hydrogen chloride, sulfuric acid, and phosphoric acid, are chemically resistant to nickel-molybdenum alloys. An alloy of this sort, such as Alloy, has a molybdenum concentration of 29-30% and a nickel concentration of 66-74 percent in its chemical makeup. Pumps and valves, gaskets, pressure vessels, heat exchangers, and piping items are all examples of applications.
Nickel-Chromium Alloys
Nickel-chromium alloys are sought after for their corrosion resistance, high-temperature strength, and electrical resistance. The alloy NiCr 70/30, for example, has a melting point of 1380oC and a 1.18-m electrical resistivity. Nickel-chromium alloys are used as heating elements in toasters and other electrical resistance warmers. Nichrome wire is the name given to them when they are made in wire form.
Nickel-Chromium-Iron Alloys
These elements are combined in nickel-chromium-iron alloys to create alloys that resist oxidation and high-temperature corrosion. This is utilized as a covering material for electrical heating elements and in furnace components such as petrochemical furnace cracker tubes. These alloys are also prized for having the best creep and rupture qualities at high temperatures. These alloys typically have a nickel content of 30-35 percent, a chromium content of 19-23 percent, and minimum iron content of 39.5 percent. These alloys have been reclassified as stainless steel due to their high iron content.
Nickel-Chromium-Molybdenum Alloys
Nickel-chromium-molybdenum alloys, like nickel-molybdenum alloys, have good corrosion resistance, particularly when exposed to reducing acids like hydrochloric acid and sulfuric acid. This alloy is utilized in pollution control components such as stack liners, ducts, and scrubbers, as well as chemical processing components including heat exchangers, evaporators, and reaction vessels. This alloy is predominantly nickel, with minor amounts of molybdenum, chromium (14.5-16.5 percent), iron (4-7 percent), tungsten (3-4.5 percent), and other elements such as manganese.
Nickel-Chromium-Cobalt Alloys
Nickel alloys with chromium and molybdenum are added to increase creep rupture strength. Alloy 617, for example, has a composition of 20-24 percent chromium, 10-15 percent cobalt, and 8-10 percent molybdenum, with a minimum nickel concentration of 44.5 percent. These alloys are used in industrial furnace components, gas turbines, nitric acid catalyst grid supports, and fossil fuel production facilities.
Nickel-Titanium Alloys
Shape memory and shape retention are features of nickel-titanium alloys. By shaping this alloy at a higher temperature and then deforming it from that established shape at a lower temperature, the alloy will remember its original shape and reform it once heated to this so-called transition temperature. The transition temperature can be changed by changing the alloy composition. These alloys have a super-elastic feature that can be used as a shock absorber to protect stone buildings from earthquake damage, among other things.
Applications of Nickel Alloy Wire
- Braiding
- Knitting
- Weaving
- Brushes
- Staples
- Wire Rope
- Medical
- Fencing
Nickel Alloy Blast Media Price in India
Nickel alloy blast media price in India is widely dependent on the composition material it offers, such as the Nickel alloy blast media blasting media which has specific gravity and has a good deal of cost as per Nickel alloy blast media manufacturers in India. As we are pretty much aware due to the prolific properties of Nickel alloy blast media blasting there is a wide range of price standards as per different powder manufacturers in India Nickel alloy blast media price in India is set as per various standards such as shape, size, and specific gravity criteria.
Nickel alloy blast media blasting media has a good appearance. In abrasive garnet application,
Both well and dry-blasting applications can use tungsten carbide powder. Blasting with Nickel alloy blast media has easy access for surface cleaning, coating, removal. tungsten powder is also used in water jet cutting. tungsten powder is nontoxic. The Nickel alloy blast media has a vast application in marine applications as well. We are also the manufacturer of tumble type shot blasting machine, swing table type shot blasting machine, blast rooms, shot blasting machine, & sand blasting machine.