In the Hanger Type Shot Blasting Machine sometimes the production requirement is very high so for that level reach and if the component is hungable so for that the shot blasting machine is made is called a hanger type shot blasting machine.
In this type of machine, a hanger is provided for the load of the material that is blasted by the turbine wheel which is made of high-strength mild steel and almost 100 to 150 HRC and hanger is made of them as per the requirement of the customer and load capacity of the number of the turbine wheel is adjusted by the shape and production as per requirement
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Types of Hanger Type Shot Blasting Machine
- Door hanger type shot blasting machine
- Y-type conveyor hanger shot blasting machine
- Close loop type hanger shot blasting machine
Door hanger type shot blasting machine
In the door hanger type shot blasting the hanger is mounted at the door of the machine and the turbine is provided at the back wall of the machine and the number of the turbine is according to the shape and the production rate as per requirement and also if the product is high then the double door is provided for the save the time.
Y type conveyor hanger shot blasting machine
In the y type hanger shot blasting machine a type conveyor is provided at the top of the machine for the semi-automation and hanger is provided at conveyor and at one set of the hanger is blasted and that other is loading and the turbine wheel is provided at the sidewall of the machine and number of the turbine wheel is according to the production and shape of the component.
Close loop type hanger shot blasting machine
In the close loop type shot blasting machine a close conveyor is provided at the top of the machine so continuous production occurs. This type of machine is fully automated.
In these types of machines, the reverse pulse jet type dust collector is provided for removing all the dust Dust laden air drawn into the dust collector through the inlet due to suction created by the exhaust fan and passes through fabric bag elements. The abrasive-resistant inlet promotes dropping out high particulate, generates uniform airflow, thus increasing filter life. The dust gets deposited on the outer surface of the fabric bag dust collector and the clean.
How Hanger Type Shot Blasting Machines Work
Hanger Type Shot Blasting Machines operate by propelling abrasive media at high velocities onto the surface of a workpiece. This process removes scale, rust, and other contaminants, leaving a clean and smooth surface ready for subsequent processes such as painting, coating, or welding.
The abrasive flow from the storage hopper can be controlled by electro-pneumatic 2 ways type solenoid operated “SOUNDABRATOR” valves by a screw regulator, consuming a small volume of compressed air at 80 PSI, which feeds into blast wheel units through feed funnel.
The rotational movement of the impeller constantly accelerates the incoming abrasives and feeds them onto the blades of the rotor.
The abrasives at high velocity are thrown by the rotor onto the job. The abrasive control valve is specifically designed to combat noise arising from this source by sealing the opening to the wheel. It is a completely enclosed unit that reduces the noise level of a blast wheel by approx. 15 dBA. The abrasive remote control valve also modulates the volume of the abrasive flowing to the blast wheel. The valve is connected with an adapter, hoses, feed piping, etc.
Bucket Elevator is welded construction; all joints are sealed for the Dust free operation. It will be in three parts i.e. Boot, Trunk & Top. The boot and Top Portion of the bucket elevator house cast iron heavy duty Split Pulleys. Shafts carrying the top and boot pulley run on a self-lubricating bearing.
Tensioning arrangement of the elevator belt for removal of tensioned belt length is provided at the top portion of the elevator, hence there will be no slippage of the belt.
Key Components: –
- Hanger System: A mechanism for suspending and rotating the workpieces. This system allows for even exposure to the abrasive media, ensuring a consistent finish.
- Blast Cabinet: The enclosure where the blasting takes place. It contains the abrasive media and workpieces, ensuring the process is contained and safe.
- Blast Wheel: The heart of the machine, responsible for accelerating and directing the abrasive media towards the workpiece.
- Abrasive Media: Materials such as steel shot or grit that are used to impact the surface of the workpiece.
- Dust Collector: A system for filtering and collecting dust and debris generated during the blasting process, maintaining a clean working environment.
Specifications of Hanger Type Shot Blasting Machine
| Max Casting Area( square centimeter) | 0-50 cm2, 50-100 cm2, 100-150 cm2, 150-200 cm2, 200-250 cm2 |
| Die Locking Force | 0-10 ton, 10-20 ton, 20-40 ton, 40-80 ton |
| Capacity | 0-5 ton/day, 5-10 ton/day, 10-15 ton/day |
| Automatic Grade | Automatic, Semi-Automatic |
| Minimum Order Quantity | 1 |
Features of Hanger Type Shot Blasting Machine
- Enhanced Surface Quality: By removing contaminants and creating a roughened surface, these machines improve the adhesion of coatings and paints, resulting in a higher quality finish.
- Increased Productivity: Hanger type shot blasting machines are designed for efficiency and speed. Their ability to handle multiple workpieces simultaneously reduces processing time and increases overall productivity.
- Cost-Effectiveness: The automated nature of these machines reduces labor costs and minimizes the need for manual intervention. Additionally, the use of recyclable abrasive media lowers operational expenses.
Applications of Hanger Type Shot Blasting Machine
Hanger Type Shot Blasting Machines are versatile and can be used in a wide range of applications, including: –
- Blast cleaning welded steel fabrications
- Deburring and homogenizing diecast parts
- Peening dynamically stressed components
- Removal of mill and forge scale as well as rust
- Removal of burrs and scales
- Increase of surface roughness
- Shot peening to increase fatigue strength
Hanger Type Shot Blasting Machine Manufacturer
We are the manufacturer and supplier of spinner hanger shot blasting machine in India and we also provide sand blasting machine, & sand blasting services in all cities such as (Jodhpur, Jaipur, Bhiwadi, Alwar, Faridabad, Gurgaon, Noida, Ghaziabad, Agra, Mumbai, Pune, Kolhapur, Solapur, Chennai, Bangalore, Madurai, Coimbatore, Kolkata ) at low cost, best price with the best quality.